Plug&Test Lab

Off-HighwayCommercial VehiclesAutomotive

The production of high-voltage batteries for electric vehicles is progressing at full speed. Accordingly, the demand for test capacities for the electrical energy storage systems is high. With the mobile Plug&Test Lab, it is possible to quickly set up new, extensive test capacities for high voltage batteries on a small footprint.

The market for electric vehicles is on the move, and the pressure to innovate in the e-mobility sector is increasing rapidly. As a result, the demand for quickly available test solutions for standard temperature and climate tests of lithium-ion batteries for vehicles is correspondingly high.

With the Plug&Test Lab, DSA and Weiss Technik have developed a mobile solution for standard-compliant testing that meets all the necessary safety requirements.

DSA as a leading expert for innovative customised diagnostic solutions for vehicle electronics and Weiss Technik as a long-time experienced and worldwide leading specialist for environmental simulation and have combined their competences. The result of this perfect combination is the Plug&Test Lab, the mobile solution for all standard-compliant testing of electrical energy storage systems.


Commercial Vehicles

Many new applications for off-highway vehicles are no longer conceivable without the use of electric batteries. Accordingly, there is a great demand for test capacities for electrical batteries. The Plug&Test Lab allows you to build up your battery test capacity quickly and easily.

The demand for electrical vehicles in public transport and general goods shipping is increasing rapidly. In the same way, the need for reliable battery test sites is increasing too. The Plug&Test Lab as a compact test bench allows you to expand your test capacities in no time at all.

From brief end-of-line and prototype tests to long-term tests, the Plug&Test Lab is a turnkey solution that enables a quick and easy expansion of test capacity for electrical batteries and supports you in programming your own test scenarios.


  • Mobile stand-alone test laboratory, ready for use in the shortest possible time
  • Compact solution for end-of-line, prototype and long-term tests
  • Climatic test chamber with safety equipment according to. Hazard level 6
  • Turn-key solution up and running in the shortest possible time
  • Cost-effective set-up of new test locations
  • Simple expansion of existing test capacities

The mobile test container, designed as a Plug&Test system, is suitable for expanding existing test capacities, as a replacement for test systems that have failed at short notice or as a cost-effective set-up for new test locations such as start-up companies.

It offers the highest level of testing comfort and safety equipment in accordance with Hazard Level 6. Thus, it not only covers a wide range of tests for high-voltage batteries, but also relieves your own personnel.


Fully equipped with climate control technology, the Plug&Test Lab can handle temperatures from -40 to +80 ┬░C with a temperature change rate of 3 K/min. and humidity levels from 10 to 95%. Thus, the container masters short end-of-line tests and prototype tests as well as long-term tests.

Even own test scenarios can be programmed after a short introduction. At the same time, the test editor and test tools enable a wide variety of electrical and physical tests of the battery management system and individual components.

All services take place within the compact 40-series container, which nevertheless offers enough space inside for a complete test laboratory including a test chamber, a battery charging/discharging unit, for measurement technology as well as test stand automation and cooling water coordination.

Michael Kohlhaas

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Michael Kohlhaas
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